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      • Specialized Flatpack
  • Home
  • Specialized Services
    • Yacht Transport
    • Specialized Flatpack

Flatpack Vessel Handling & Remasting Services

 At Hugo Marine, we offer expert solutions for the disassembly, transportation, and reassembly of sailing yachts that require flatpacking—often for long-distance shipping or relocation from restricted-access shipyards. Our team manages the entire process with precision, safety, and care, ensuring your yacht is protecte

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Flatpack Vessel Handling & Remasting Services

Disassembly & Flatpack Preparation

Disassembly & Flatpack Preparation

Disassembly & Flatpack Preparation

 

We coordinate and execute the complete preparation of your vessel for shipment, including:

  • Unstepping of masts using certified crane operators and rigging specialists
     
  • Secure packing of spars, rigging, sails, and electronics
     
  • Protective wrapping and marking of all components for easy reassembly
     
  • Documentation and inventory logging to ensure nothing is missed
     

Whether your vessel is being shipped by container, on a deck carrier, or via truck, we prepare it to meet all transport and customs requirements.

Remasting & Recommissioning

Disassembly & Flatpack Preparation

Disassembly & Flatpack Preparation

 

Upon arrival at its destination, we manage the full recommissioning process, including:

  • Professional mast re-stepping and realignment
     
  • Rigging reinstallation, inspection, and tensioning
     
  • Electronics reconnection and calibration (radar, VHF, navigation)
     
  • Engine and systems checks to confirm readiness
     
  • Sea trials or shakedown sails, if requested, to verify full functionality
     

All work is carried out in close collaboration with local yards, marine electricians, and sailmakers to deliver a turnkey handover experience.

Logistics & Global Coordination

Disassembly & Flatpack Preparation

Logistics & Global Coordination

 

We work alongside freight forwarders, shipyards, and customs agents to manage:

  • International transport planning
     
  • Port and crane arrangements
     
  • Regulatory compliance
     
  • Customs documentation and clearance
     

Our team ensures your yacht is handled legally, professionally, and efficiently—no matter the country or port of call.

Explore Our Professional Flatpack Vessel Handling & Remasting Services

    Flatpack vessel handling and remasting Video

    Flatpack vessel handling and remasting process

     This video showcases Hugo Marine's flatpack vessel handling and remasting process in action. From the careful unstepping of the mast to detailed rigging coordination and transport preparation, viewers gain a behind-the-scenes look at the precision, expertise, and teamwork required to relocate a sailing yacht safely. 

    Remasting and rigging phase

     This video captures the remasting and rigging phase of a vessel reassembly, part of Hugo Marine’s flatpack yacht delivery services. It features precise coordination between crane operators and rigging specialists as the mast is safely stepped back into place.  

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